Jackson Gordon, a student of industrial design at Philadelphia University, has pooled everything he’s learned at school so far to build an awesome version of Batman’s batsuit! And we’re not talking about just another replica. This one is designed to withstand punches, kicks, stabs or baseball bat blows!
“I’ve always been a Batman fan,” the 21-year-old from Wayne, Philadelphia told Buzzfeed news. He started making prototypes for the suit last September, using over $1,000 raised on Kickstarter. “Before making the real suit, I did at least 10 prototypes of different parts for the suit to test out materials and sewing patterns,” he revealed. “Once I was happy with those, I started making the real suit using the patterns I had decided on from the prototypes. I cut out the internal lining fabric, then added the foam padding, then a layer of kevlar, then the top grey fabric.”
When the individual pieces were completed, Gordon sewed them together to form the suit. He made the external armored plates from quarter-inch-thick ABS sheets, cut using a scroll saw. “These plates were then power sanded, and heated up with a heat gun to make them pliable,” he explained. “The chest and ab plating was then mounted to the suit, while the other armor remains removable.”